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Capgemini

A global leader in consulting, technology services and digital transformation, Capgemini is at the forefront of innovation to address the entire breadth of clients’ opportunities in the evolving world of cloud, digital and platforms. Building on its strong 50-year heritage and deep industry-specific expertise, Capgemini enables organizations to realize their business ambitions through an array of services from strategy to operations. Capgemini is driven by the conviction that the business value of technology comes from and through people. It is a multicultural company of 200,000 team members in over 40 countries. The Group reported 2016 global revenues of EUR 12.5 billion.

Visit us at www.capgemini.com. People matter, results count.

Predictive Quality Management

Improve product quality while maximizing production efficiency

Capgemini brings its deep automotive industry expertise to the task of developing a predictive quality management solution. Software AG brings the ability to leverage data from automation systems, robots, NC machines, PLCs and SCADAs in combination with real-time condition monitoring and dynamic prediction technologies. 

Features and Benefits

Solution benefits include
  • Increase production quality at every production zone monitored
  • Improve operating margins and increase yield due to decreased rework
  • Gain insights into additional production quality improvements through continuous analysis of sensor data
Messaging and integration via webMethods Integration
  • Seamlessly couple IoT and machine sensor data via low-latency messaging backbone for scalable, fast and reliable transport 
  • Deliver potentially large quantities of data at sub-second speeds which is key to downstream activities 
  • Universal Messaging provides an enterprise-grade service bus for connectivity, messaging, transformation and security of machine data for advanced real-time analytics
Scalable, flexible streaming analytics via Apama
  • Correlate data from multiple sources for fast, effective decision making
  • Enrich streaming data with a deep understanding of historical and predicted equipment availability and effectiveness to pinpoint when it’s time to intervene prior to a quality issue arising
  • Monitor and correlate sensor data in real time—up to 32 million events per second
Manage exceptions via webMethods Business Process Management
  • Send automatic adjustments to smart machines, schedule technician deployments, and more so that you can respond rapidly to exceptions and product quality opportunities
  • Dynamically manage exceptions, interact with technicians in real time and deliver contextual content to everyone in the service chain
  • Bind predictive quality management to the rest of the enterprise, enabling other enterprise maintenance resources to mobilize with unprecedented speed

Resources

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Predictive Machine Maintenance

Accurate, condition-based, dynamic predictive maintenance

Reduce maintenance costs while improving product quality levels

Capgemini brings to the table its deep automotive industry expertise as well as its expertise in the development of predictive maintenance solutions. Software AG brings its expertise in the Internet of Things (IoT), streaming analytics and process automation. Together, we can help you reduce maintenance costs while improving product quality levels.

 

Features and Benefits

Solution benefits include:
  • Increased equipment availability and higher production quality
  • Improved operating margins due to decreased maintenance costs from maintaining equipment only when required, not when recommended
  • Improved remedial planning in the case that maintenance requests cannot be completed during planned downtime periods
  • Insights into preventative measures, i.e., predictive maintenance is the basis for continuous improvement in preventative maintenance
Messaging and integration via webMethods Integration with Universal Messaging
  • Seamlessly couple IoT and machine sensor data via low-latency messaging backbone for scalable, fast and reliable transport
  • Deliver potentially large quantities of data at sub-second speeds to downstream activities
  • An enterprise-grade service bus ensures connectivity, messaging, transformation and security of machine data for advanced real-time analytics
  • Enables a microservices architectural approach for flexible, fast deployments
Software AG and Capgemini

Capgemini brings to the table its deep automotive industry expertise as well as its expertise in the development of predictive maintenance solutions. Software AG brings its expertise in the Internet of Things (IoT), streaming analytics and process automation. Together, we can help you reduce maintenance costs while improving product quality levels.

Scalable, flexible streaming analytics via Apama
  • Monitor and correlate data from sensors and other data sources for fast, effective decision making—up to 32 million events per second
  • Enrich streaming data with a deep understanding of historical and predicted equipment availability and effectiveness to pinpoint when it’s time to repair or replace equipment
  • Identify unplanned equipment degradation, performance and usage for production zones or for a complete production line
  • Leverage prediction engine to alert operators about maintenance requirements using real-time alerts and dashboards, even initiate maintenance calls automatically if required
  • Automatically manage alerts based upon criteria such as time, ensuring that exception managers can reprioritize alerts as they become more or less critical
Manage exceptions via webMethods Business Process Management
  • Send automatic adjustments to smart machines, automatically schedule maintenance activities, automatically order service components on-demand, and more so that you can unlock the value of predictive maintenance
  • Automatic escalation of issues based on inattentiveness or unexpected outcomes from adjustments or actions
  • Bind predictive maintenance to the rest of the enterprise, enabling other enterprise maintenance resources to mobilize with unprecedented speed

Resources

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Predictive Equipment Maintenance

A Capgemini Solution powered by Software AG for Manufacturing

Guarantee Quality by Streaming Analysis and Dynamic Prediction


The Predictive Maintenance solution for manufacturing is proficiently turning a costly operational expense into a source of competitive advantage for both OEMs and Tier 1 suppliers.

Guarantee product quality and equipment availability by continuously monitoring equipment performance and predicting component and equipment remaining useful life.

 

Features and Benefits

Increase equipment availability and higher production quality

Ensure the highest product quality and equipment availability by understanding your equipment's current performance and by predicting remaining useful life for the entire piece of equipment as well as specific components.

Improve operating margins due to decreased maintenance costs More effectively maintain equipment at a lower cost due to better planning, longer time horizons into needed repairs and enhanced repair requirements.
Improve remedial planning in case maintenance requests cannot be completed during planned downtime periods

Identify repairs that cannot be completed during set downtime periods and manage them based upon equipment and production requirements.

Real Time Asset Condition Monitoring

Understand equipment performance at sub-second speeds to ensure all production machinery is performing at it's desired calibration and within it's upper and lower control limits.

Leverage Dynamic Prediction

Dynamically predict remaining useful life of machinery, specific components or both to ensure the effectiveness of a Predictive Maintenance program and optimize first call repair efficiencies.

Automated Equipment Adjustment

Electronic messages can be sent to equipment to auto-adjust itself back to desired performance levels without technician interaction.

Resources

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Manufacturing Process Models for Industrial Products & Components

Industry Best Practices

End-to-end manufacturing business processes

  • Detailed end-to-end manufacturing business processes for industrial products & components 
  • Covers major functional areas like R2D, D2P, P2P, O2C, inventory management, warehouse management, and quality management 
  • SCOR and APQC compliant
 

Features and Benefits

Reduce implementation times
  • Leverage CHROME’s Global Process Models
  • Predefined industry process content and accelerators
  • Implement best of the breed business solutions by getting ‘first-time-right’
  • Implement design by validation and benchmark customer ‘as is’ processes to Capgemini's industrial products & components process repository
Achieve business transparency and increase efficiency
  • Optimize and improve business processes by identifying bottlenecks
  • Align business requirements and ERP solution
  • Well-documented process manuals for different stakeholders to use and refer for efficient working
E2E processes

Detailed end-to-end manufacturing business processes for industrial products & components

Industry Feature E2E processes

Major functional areas covered

Major functional areas like requirement to design, demand to produce, procure to pay, order to cash, inventory management, warehouse management and quality management.

Industry standard compliant

SCOR and APQC compliant.

Pre-defined KPIs

Pre-defined industry standard KPIs.

Resources

Overview Industry Header Image
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Manufacturing Process Models for Chemical Industry

Industry Best Practices

Industry best practice process models for chemical industry

  • Structured and a hierarchical decomposition of the enterprise functions depicting an end-to-end process view 
  • 150+ processes available 
  • Covers major scenarios of chemical industry
 

Features and Benefits

Reduce Implementation Times
  • Reduce the design time for new processes by reusing existing best practice processes
  • Fast identification of improvement potential
  • Align business requirements and ERP solution
Achieve Business Transparency and Increase Efficiency
  • Achieve process visibility, transparency and enhanced speed of execution
  • Improve and benchmark your company business processes
Solution Features
  • Industry best practice process models 
  • Structured and a hierarchical decomposition of the enterprise functions depicting an end-to-end process view 
  • 150+ processes 
  • Covers major functional areas like batch production, capacity planning, production planning & scheduling, relabeling, repackaging, plant maintenance and EHS

Resources

Chemical Industry Process Model Chemical industry Header Image
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Manufacturing Process Models for Automotive Supplier

Industry Best Practices

Industry best practice process models for Autosupplier

  • Detailed end-to-end business process model for Automotive suppliers
  • 400+ processes along with 150+ KPIs
  • SCOR and APQC Compliant
  • Integration capabilities between ARIS and SAP systems
  • Accelerator for transformation and outsourcing engagements
 

Features and Benefits

Reduce Implementation Times
  • Leverage CHROME’s Global Process Models -predefined industry process content and accelerators
  • Implement best of the breed business solutions by getting ‘first-time-right’
  • Implementing design by validation and benchmark customer ‘as is’ processes to Capgemini global Automotive Supplier process repository
Achieve Business Transparency and Increase Efficiency
  • Optimize and improve business processes by identifying bottlenecks
  • Align business requirements and ERP solution
  • Well-documented process manuals for different stakeholders to use and refer for efficient working
E2E Processes:

400+ detailed end-to-end business process model for Automotive suppliers.

Predefined KPIs:

150+ industry standard KPIs.

Industry Standard Compliant

SCOR and APQC Compliant.

Pre-built integration interface:

ARIS process respository integrated with SAP Solution Manager and SAP ERP.

RACI Matrix:

Clear process boundaries and inter-department RACI clarification.

Documentation:

Well-documented process manuals for different stakeholders to use and refer for efficient working.

Resources

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Connected Service Experience

Competitive edge through service excellence

Connected Service Experience is relevant in every industry in which connected products undergo maintenance and are improved by such services. A few examples include heating systems, elevators, energy production such as gas turbines and combined heat/power plants as well as many more.

The scenario depicting optimized services for printer manufacturers is an example of the transformation from a product based to service-based business model. It will become increasingly difficult for companies in many industries to differentiate themselves from competition through technological (hardware) innovation. Supplementary product related services are another way to stand out from the competition and secure long-term relationships with customers.

 

Features and Benefits

Proactive real-time monitoring
  • Proactive real-time reaction to events thanks to unlimited scalability of data and devices
  • Proactive problem solving: problems are averted before they arise
New business model
  • Support of transformation from product to service-based business models
  • Innovation and exploitation of new revenue opportunities
  • Better understanding of customer needs and anticipation of market trends
Faster Go-To-Market

Thanks to proven technology and experienced IoT specialists and reliable security standards from data protection to device integrity.

Improved customer satisfaction
  • Redesign of services to improve the customer experience
  • Continuous app adaptation to best meet customer needs
Real-time Product Condition Monitoring
  • Real-time asset condition monitoring
  • Leverage dynamic prediction
  • Automated equipment adjustment Real Time Asset Condition Monitoring Understand product performance at sub-second speeds to ensure all production machinery is performing at it's desired calibration and within it's upper and lower control limits
Leverage Dynamic Prediction

Dynamically predict product failures and issues with specific components or both to ensure the effectiveness of a predictive service repairs and optimize first call repair efficiency.

Leverage 3D Data Visualization

3D data visualization overlay on the products helps maintenance engineers carry out effective repairs the first time.

Resources

Factsheet Software AG and Capgemini - English
Factsheet Software AG and Capgemini - German
Overview Connected Service Experience Header image
Screenshot 1

Real-time dashboards

Connected Service Experience Screenshot 1

Screenshot 2

Maintenance inspection using wearable glasses

Connected Service Experience Screenshot 2

Screenshot 3

Field maintenance with wearable glasses

Connected Service Experience Screenshot 3

Screenshot 4

How it works

Connected Service Experience Screenshot 4

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CgUtils towards DevOps

webMethods utilities

Integration Server utility pack built to empower developers, in either flow or java development, and to enable a full scale DevOps approach. It helps you shrink your time to market from several months to 2 hours! 

Features and Benefits

Ease Java development Provide out of the box functionnalities to make java developments as easy as flows while enabling Java feature-rich ecosystem.
Anomaly handling Anomaly handling key-features are now enabled with automatic replay, categorization, mail sending, batch actions.

Support

Resources

Documentation Utility Methods
Documentation <a title="Anomaly Handling Module">Anomaly Handling Module</a>
Screenshot 1

Quality and Agility

CgUtils Screenshot 1

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CgMsgTracker

Broker & UM document tracker

Check your published documents in real time.

 

Features and Benefits

Multi technologies

Compatible with Broker 6+, 7+, 8+, 9+, Universal Messaging, and CgUtils json logs.

Multi messenger

Can connect to multiple messengers of multiple types at the same time, gathering a whole application's workflow in the same interface.

Choose subscriptions

You can modify document subscription, for example to focus on important document types.

Blends with CgUtils abstraction layer

CgUtils offers the ability to publish simulate publications for abstraction from the real messenger. Messages are then logged in a json file. This tool can listen to this file in real time.

Various skins

Customize the tool with the skin you prefer.

Import/Export

Import/Export documents for further analysis, as raw data, Xml coder or JSON.

Pause & filter

You can pause data collection. You can visually filter on/off by document name or content.

Auto Collapse

You can configuration structures to be collapsed by default, to automatically hide unused portions of documents.

Custom fields

You can configure up to 3 custom fields by document type to show key data directly in the document list.

Search

You can search for text within documents.

Modify/Attach/Republish

You can modify documents, attach them to another messenger, and republish them, to quickly fix an issue and retry with new data from the stage of failure.

HTTP call

You can call a HTTP URL customized with data from the document, in one click.

Support

Resources

Documentation User Manual
Screenshot 1 CgMsg Tracker Screenshot 1
Screenshot 2 CgMsg Tracker Screenshot 2
Screenshot 3 CgMsg Tracker Screenshot 3
Screenshot 4 CgMsg Tracker Screenshot 4
Screenshot 5 CgMsg Tracker Screenshot 5
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CgElastic Monitoring

Custom package for Elastic integration

CgElastic Continuous Monitoring

Drop a package on your Integration Servers and leverage the wonders of the Elastic Stack.

 

Features and Benefits

Documents and Queues

View all your Broker/UM documents data and queues statistics in real time.

CgElastic FEature Documents and Queues

IS Memory

View Integration Servers' used, commited and maximum memory in real time.

CgElastic FEature IS Memory

Java services performance

Combined with CgUtils performance logger, view java services duration aggregated in real time.

CgElastic FEature Java services performance

WM Services performance

View webMethods services performances in real time.

CgElastic FEature WM Services performance

IS Server.log

View Integration Server's server.log in real time.

CgElastic FEature IS Server log

Host CPU & Memory

Track your hosting VM CPU and Memory in real time.

CgElastic FEature Host CPU and Memory

Characteristic title

  • Characteristic highlight description
WM Services

View webMethods services count by service in real time.

CgElastic FEature WM Services

Mediator API Mgmt

Combined with Mediator and/or API Portal, view your webservices stats in real time.

CgElastic FEature Mediator API Mgmt

Folders

Watch folders, collect recursive data and view directories statistics in real time.

CgElastic FEature Folder

DB tables row count

View row count by table in your database in real time.

CgElastic FEature DB tables row count

Anomalies

Combined with CgUtils anomaly handling, it let you view published anomalies.

CgElastic FEature Anomalies

Docker server

View all your Docker server, images and container statistics in real time.

CgElastic FEature Docker Service

Health check

Check your HTTP servers health to react on downtime i real time.

CgElastic FEature Health Check

Jenkins builds

Combined with the Jenkins plugin, view Jenkins build launches and durations in real time.

CgElastic FEature Jenkins builds

Support

Resources

Documentation User Manual
Dashboard CgElastic Header Image
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